Flying Styro Rudder conversion from Hobby Lobby
Flying Styro Warbird Rudder Conversion Step-By-Step Instructions
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Flying Styro Warbird Rudder Conversion



Adding a Functional Rudder to any of Flying Styro's Warbirds:

Flying Styro's Spitfire Mk IXFSK017 Spitfire
Flying Styro's P-40 WarhawkFSK021 P-40 Warhawk
Flying Styro's Focke Wulf FW-190FSK022 Focke Wulf FW-190
Flying Styro's Messerschmitt Bf-109FSK015 Messerschmitt Bf-109
The example used on this page is the Flying Styro Focke Wulf FW-190, but the same steps can be followed for any of the warbirds from Flying Styro.
   
What you need to complete this conversion:
MJ2533 Pin Hinges
DUB848 Micro Control Horns
DUB847 Micro Pushrod System
Sharp Exacto Knife
5 Minute Epoxy
   
Click any photo to enlarge
Flying Styro Warbird rudder conversion
1. Photo shows the Rudder from the kit prior to any work being done.
Flying Styro Warbird rudder conversion
2. Cut off the 2 pieces that protrude from the front of the rudder. Keep these pieces.
Flying Styro Warbird rudder conversion
3. Using a smooth round object like the barrel of a pen, gently roll the edges of the rudder until they are rounded over. This can be done without damaging the painted surface, thus requiring no repainting when completed.
Flying Styro Warbird rudder conversion
4. This photo shows the rudder after it has been rounded along side of a stock rudder as it comes in the kit.
Flying Styro Warbird rudder conversion
5. You will need 2 Pin hinges for this installation. One should be near the top of the rudder and the other should be near the location of the control horn. Make sure to locate the control horn low enough that it doesn't interfere with the operation of the elevator.
Flying Styro Warbird rudder conversion
6. Snip about 2 sections off of the end of the pin hinge that will go into the rudder.
Flying Styro Warbird rudder conversion
7. Mark the location of the pin hinges on the rudder.
Flying Styro Warbird rudder conversion
8. Using a drill bit or Needle file, make holes in the rudder for the pin hinges.
Flying Styro Warbird rudder conversion
9. Photo of rudder with holes for pin hinges.
Flying Styro Warbird rudder conversion
10. Apply a small amount of 5 minute epoxy to the hinge locations and the center of the rudder. Gently press the rudder halves together and hold until epoxy sets. Make sure that the pin hinges are pushed in until half of the hinge point is embedded in the rudder and no epoxy is fouling the hinge.
Flying Styro Warbird rudder conversion
11. Photo showing the correct location of the pin hinges.
Flying Styro Warbird rudder conversion
12. On the fuselage, pierce the fuselage with a needle file and add a micro pushrod and sheath to the model. Glue the sheath of the pushrod to the fuselage where it exits.
Flying Styro Warbird rudder conversion
13. Photo showing the rudder post before any work has been done.
Flying Styro Warbird rudder conversion
14. Carefully cut the foam at about a 45 degree angle. Make sure that you cut close to the painted edge without cutting into the painted surface.
Flying Styro Warbird rudder conversion
15. Wrap fine sandpaper around a round object and sand the inside of the rudder post into a round shape.
Flying Styro Warbird rudder conversion

16. Using the rudder as a template, mark the location of the 2 hinge pins on the rudder post. Drill or file these to accept the hinge pins. Apply 5 minute epoxy to the holes with a toothpick. Do this sparingly. Slip the rudder in place and adjust the gap so that it is even. Use some low tack tape to hold it in place until the epoxy sets.

17. Hook up the pushrod to the rudder.

Flying Styro Warbird rudder conversion
18. Photo showing the rudder pushrod. It is run through a scrap of foam and attached to the fuselage sides with glue.

19. Adjust the spacing from the side and the height so that the pushrod is aimed at the rudder servo that you have installed in the wing.
Flying Styro Warbird rudder conversion
20. Photo of foam scrap added to the rear of the fuselage to stabilize the pushrod tubes for both the elevator and the rudder.
Flying Styro Warbird rudder conversion
21. Photo of servo installation in wing.


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